Challenging The Next Century
Global Metalforming Solutions for Sustainable e-Mobility
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AIDA pursues the development of innovative technologies to improve production efficiency meanwhile focusing on contributing to environmental conservation.
Founded in Honjo, Tokyo in 1917, AIDA is a global leader in the design, manufacture, sale, service and support, refurbishment and modernization of metal stamping presses and metal forming automation equipment. AIDA servo and mechanical stamping presses range in capacity from 30 to 4000 tons, from 1 to 1500 strokes per minute, our products include gap frame, straightside, high speed, cold forging, transfer and progressive die presses, material handling and coil feeding equipment. AIDA provides one of the broadest selections of complete metalforming systems from a single manufacturer. With a worldwide network of sales and service locations in nearly 39 cities across 19 countries, press installations exceeding 80,000 units in over 60 countries worldwide, producing a range of products for industries such as automotive, appliance, electronics and electrical, AIDA is truly a global metalforming solutions provider.
AIDA promotes carbon neutrality.
Equipped with an innovative 9-point support design, a highly rigid ring frame, zero-clearance slide gibs and the freely programmable servo motion of the AIDA DSF® – Direct Servo Former technology, the presses of AIDA DSF-U offer unmatched manufacturing performances.
The slide does not move laterally during forming, enabling next-generation forming that smashes through conventional limitations. Combined with the superiority of a single crank design, DSF-U presses enables transfer forming, progressive forming and multi-stage cold forging.
The overall height has been reduced by 30% by eliminating the connecting rods that had once been considered essential components of crank presses. DSF-U series includes a newly developed energy-saving hydraulic power unit equipped with a flywheel.
Multi-stage knockout functionality can be accommodated by mounting hydraulic cylinders in the bed on the left and right that actuate a central knockout bar. Basic operations can be performed from a central location at the front of the press, including confirmation of the crank angle, die height settings and load monitoring during forming.
AIDA provides a wide array of options for DSF-U presses to meet detailed customer requirements.
The DSF-NE2 is a 2-point direct servo straight side press that combines the high rigidity of a monobloc frame with the flexibility of the freely programmable servo motion of the AIDA DSF® – Direct Servo Former technology.
DSF-NE2 presses are equipped with AIDA’s own low RPM high torque servo motor offers unmatched performance in metalforming application. Each frame component is designed and verified with FEM systems and manufactured to reduce deflection under load below 0,1 mm/m. Zero clearance roller guide (and without required lubrication) significantly contributes to longer die life by guiding the slide at the front to back center of the press and by fully guiding the whole range of slide motion.
Thanks to a unique design and cutting-edge manufacturing features, the DSF-NE2 presses series guarantees low-noise, low-vibration multiple varied-length forming, optimizing all manufacturing and maintenance operations and assuring at the same time flexible applications and long die life spans. This series of presses, capable of reaching speeds of 120 strokes per minute, expresses performances of absolute excellence.
Equipped with an innovative 9-point support design, a highly rigid ring frame, zero-clearance slide gibs and the freely programmable servo motion of the AIDA DSF® – Direct Servo Former technology, the presses of AIDA DSF-U offer unmatched manufacturing performances.
The slide does not move laterally during forming, enabling next-generation forming that smashes through conventional limitations. Combined with the superiority of a single crank design, DSF-U presses enables transfer forming, progressive forming and multi-stage cold forging.
The overall height has been reduced by 30% by eliminating the connecting rods that had once been considered essential components of crank presses. DSF-U series includes a newly developed energy-saving hydraulic power unit equipped with a flywheel.
Multi-stage knockout functionality can be accommodated by mounting hydraulic cylinders in the bed on the left and right that actuate a central knockout bar. Basic operations can be performed from a central location at the front of the press, including confirmation of the crank angle, die height settings and load monitoring during forming.
AIDA provides a wide array of options for DSF-U presses to meet detailed customer requirements.
MOTOR CORE LAMINATION
Stators and rotors of electric motors consist of thin lamination sheets stacked together.
The thickness of the laminations is decisive for the efficiency of the electric motors.
The production of motor core laminations requires high-speed lamination presses capable of processing very thin gauges.
The AIDA MSP presses allows to produce high precision and high value-added motors such as EV motors, HEV motors and energyefficient home appliances motors. The dynamic accuracy is significantly improved thanks to the compact design and multiple suspension points architecture. Balance between high rigidity and wide bed area is brought to a higher level using the latest technologies.
Moreover, the areas that transmit the press the forming loads, such as the connecting rod bearings and the crankshaft bearings are all made from special metals selected to avoid heat deformations. Ultra precision dies that require a large bed area are necessary for the production of high-efficiency motors, such as motors for hybrid cars or for energy saving. Responding to these needs, AIDA applied innovative technologies to achieve increased precision with the AIDA MSP Series High Speed Stamping Presses.
The advantages
of AIDA’s Servo Technology
DSF® (Direct Servo Former) is AIDA’s proprietary servo technology developed to maximize the productivity by optimizing the slide motion profile for each application to get the most out of feeder, transfer and all other automation equipment by improving part quality besides increasing life of tool and press. AIDA has leveraged its innovative servo technologies to enable also both the high-precision forming of new materials, thereby enabling high-efficiency production in any operating condition, keeping wasted time to a minimum.
AIDA’s
environmental policy
Protecting the earth’s environment is one of the most important goals for all mankind. For this reason AIDA aims at reaching “a harmony between people and technology”: pursuing original technologies in the metal forming field, establishing and implementing environmental protections incorporated into the engineering, manufacturing and sales activities for presses, automation and auxiliary equipment.
AIDA Europe (AIDA S.r.l.) is a company certified according to the ISO 14001:2015 Environmental Management System Standard.